The spring cleaning fixed my problems with the filters clogging up. However, I think because of all the extra dirt getting to the engine it clogged my fuel injectors as I was losing a lot of performance (I use that term loosely). Around the first of June I took out all the injectors, cleaned them up and replaced the injector heat shields which were rather dirty.
Upon refitting the injectors and taking the first drive I immediately noticed an increase in performance (a strong headwind no longer slowed me down). I'm still running a mix of veggie and motor oil but I've increased my veggie oil supply so I'm rolling mostly on it now. I'm hoping to secure enough of a supply that I can someday own a 1/2 ton pickup with a full crew cab and not run out of oil.
More on that subject later.
Tuesday, June 29, 2010
Thursday, March 25, 2010
Spring Cleaning
I've been going through fuel filters very quickly ever since I did the engine swap. I decided that it was time to clean the drum that I heat my oil in.
It took a couple of hours but long story short there was about 2 inches of muck in the bottom of the drum. I still have to clean the spare tank in the back of the rabbit to complete all of my 'spring cleaning'. My goal is to finish cleaning and make a batch of grease tomorrow after work.
Hopefully this will fix my fuel filter problem :/
It took a couple of hours but long story short there was about 2 inches of muck in the bottom of the drum. I still have to clean the spare tank in the back of the rabbit to complete all of my 'spring cleaning'. My goal is to finish cleaning and make a batch of grease tomorrow after work.
Hopefully this will fix my fuel filter problem :/
Sunday, March 21, 2010
Finally, a fuel up
I fueled up last week for the first time since I've been running on grease with the new engine. I went over 1500 miles on just over 9.2 gallons of diesel. This gives me an efficiency roughly equivalent to 163 MPG.
I'm back in business.
I'm back in business.
Tuesday, March 9, 2010
Finally... What you've all been waiting for
So I'm finally getting around to posting some pictures from the engine swap. I'll embed the pictures I took, and give links to Facebook albums for the pictures that others took.
The swap in its entirety took the whole weekend. I started around 4 PM on that Friday and the car didn't pull out of the barn until 7PM that Sunday. However, the car was running by 7PM on Saturday night... Sunday was more for buttoning everything up and fixing leaks.
The swap went about as well as it possibly could. One of the major snafus was that the new water pump had the incorrect hub for the pulley from the engine. We had to cut the hub off the new pump, beat the hub out of the old pump, heat up the hub and press fit it onto the new pump! That kept Josh busy for several hours on Friday night and Saturday morning. One other thing that kept Donnie busy for a few hours was switching out the motor mount on the transmission side. It was press fitted into the mount... Donnie burned the rubber out of the old one and cut it out of the mount. A trusty vice and a few hours was all it took to press the new motor mount into the bracket. There might be a couple of pictures of that event :)
On Saturday morning, Bob spent a lot of his time taking apart the shift linkages so that we could clean everything up and replace the bushings. Once he had all the linkages off the rabbit, we discovered that there were no bushings on the linkages! We put the new bushings where they were supposed to be and I can't believe the difference it's made in the feel of the vehicle. Shifting is so much tighter which really helps in taming those ponies!
If you told me 3 years ago that I would be performing an engine swap I wouldn't have believed you. It was definitely a stressful project but through the help of great friends, the support of a wonderful wife, and entirely because of a great God, it was a complete success. The rabbit runs better than it ever has. There is so much more acceleration through each gear, and top end of each gear is a lot higher. I have been averaging 50 MPG (was only averaging 38 prior to the swap) and have put over 2000 miles on the new engine since the end of January. I recently switched back to running on vegetable oil (technically, I've been running on fuel oil since I'm trying to get rid of it before it gets warm) and have put over 800 miles on less than 5 gallons of diesel. I'm anxious to start eating through some of the reserve fuel I have in my garage (I don't know where to store all of it!!) but it looks like I'll be eating through it slower than I used to (aww shucks... :P).
Thanks again to Josh, Dad, Donnie, Bob, and all those that came out to help (or in Jonathan's case, just eat our food). A special thanks to Donnie for letting us dirty up his very clean barn. Thanks to my wonderful wife Liz for her support and patience for this project and vehicle.
Jonathan's Photo Album:
http://www.facebook.com/#!/album.php?aid=6192&id=100000599640058
Donnie's Photo Album:
http://www.facebook.com/#!/album.php?aid=39381&id=1638841109
The swap in its entirety took the whole weekend. I started around 4 PM on that Friday and the car didn't pull out of the barn until 7PM that Sunday. However, the car was running by 7PM on Saturday night... Sunday was more for buttoning everything up and fixing leaks.
The swap went about as well as it possibly could. One of the major snafus was that the new water pump had the incorrect hub for the pulley from the engine. We had to cut the hub off the new pump, beat the hub out of the old pump, heat up the hub and press fit it onto the new pump! That kept Josh busy for several hours on Friday night and Saturday morning. One other thing that kept Donnie busy for a few hours was switching out the motor mount on the transmission side. It was press fitted into the mount... Donnie burned the rubber out of the old one and cut it out of the mount. A trusty vice and a few hours was all it took to press the new motor mount into the bracket. There might be a couple of pictures of that event :)
On Saturday morning, Bob spent a lot of his time taking apart the shift linkages so that we could clean everything up and replace the bushings. Once he had all the linkages off the rabbit, we discovered that there were no bushings on the linkages! We put the new bushings where they were supposed to be and I can't believe the difference it's made in the feel of the vehicle. Shifting is so much tighter which really helps in taming those ponies!
If you told me 3 years ago that I would be performing an engine swap I wouldn't have believed you. It was definitely a stressful project but through the help of great friends, the support of a wonderful wife, and entirely because of a great God, it was a complete success. The rabbit runs better than it ever has. There is so much more acceleration through each gear, and top end of each gear is a lot higher. I have been averaging 50 MPG (was only averaging 38 prior to the swap) and have put over 2000 miles on the new engine since the end of January. I recently switched back to running on vegetable oil (technically, I've been running on fuel oil since I'm trying to get rid of it before it gets warm) and have put over 800 miles on less than 5 gallons of diesel. I'm anxious to start eating through some of the reserve fuel I have in my garage (I don't know where to store all of it!!) but it looks like I'll be eating through it slower than I used to (aww shucks... :P).
Thanks again to Josh, Dad, Donnie, Bob, and all those that came out to help (or in Jonathan's case, just eat our food). A special thanks to Donnie for letting us dirty up his very clean barn. Thanks to my wonderful wife Liz for her support and patience for this project and vehicle.
Jonathan's Photo Album:
http://www.facebook.com/#!/album.php?aid=6192&id=100000599640058
Donnie's Photo Album:
http://www.facebook.com/#!/album.php?aid=39381&id=1638841109
Friday, February 26, 2010
Pictures and content coming... I promise
I know I've promised pictures and comments about the engine swap... that content is coming... I promise!! It's been a long couple of weeks and as soon as things settle down next week I'll post all of that stuff. In the mean time...
The engine is running great! It's fully broken in and I just switched to grease this week. I'm still fixing some small leaks (there was a coolant leak, and still a couple of oil leaks) but that is to be expected. The engine starts like a dream (even in 9 degree weather, sitting out over night) and runs really well.
The engine is running great! It's fully broken in and I just switched to grease this week. I'm still fixing some small leaks (there was a coolant leak, and still a couple of oil leaks) but that is to be expected. The engine starts like a dream (even in 9 degree weather, sitting out over night) and runs really well.
Monday, February 1, 2010
Dang...
I haven't had time this week to post my pictures and description of the engine swap but I plan too... I swear!! Today is a simple post about me being rear-ended this morning... Things seem to be fine but the rear bumper is smashed in on the driver's side. Don't know if I can 'stretch' it out or if I need a whole new bumper. Information on the rear bumper is sparse on the internet... hopefully my hane's guide will give me some answers?
P.S. I'm OK, I have a little crick in my neck but other than the bumper there appears to be no damage done.
P.S. I'm OK, I have a little crick in my neck but other than the bumper there appears to be no damage done.
Wednesday, January 27, 2010
Rabbit v2.0
The engine swap was a complete success thanks to the help of some great friends. It took the full weekend to make sure everything was tightened down per spec but I was able to drive it home Sunday evening. I've been driving it for 3 days now and I have more power, better acceleration, it starts better than it ever has, it runs smoother... the list goes on.
I'm in the process of downloading the pictures I took and when I get that done, I'll load some onto the blog.
I'm in the process of downloading the pictures I took and when I get that done, I'll load some onto the blog.
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